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Polymer Fusion Labeling Technology

 (Polymer Fusion Label Cross Section 50x Magnification) 

Integrated Polymer Fusion Materials

 Our patented IP gives Polymer Fusion Labels their unique ability to Fuse (Melt) Permanently into Polyolefin Plastics.

Fusion Technology Formulation-01

Maunfacturing Polymer Fusion Labels

It starts with the development of our Printable  Polymer Matrix which is screen printed onto PET retainer film to create customized Fusion Labels built to customer specifications.

NO adhesives, NO inks, NO substrates.

  Only 100% compatible polymers are utilized for your plastic products. 

  Fusion Labels are manufactured using Lean Manufacturing principles/processes including  Built-In Quality (BIQ) verifications ensuring  highest quality throughout production. 

Finished labels ship from our facility in Clarkdale, Arizona to our customers around the world.

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Technology Behind Integraded Polymer Fusion

An Exclusive Yet Simple Solution!

Molecular Fusion is achieved by the application of a fusion labeling exclusive (450°F) and (75psi); increasing the temperature of the Polyfuze Raw Material Label and Polyolefin Product to the melting point of both causing a molecular fusion
reaction.

Once the fusion process is complete, the two polyolefin materials have combined to form one piece of seamless and flush polyolefin plastic with no change in durability or structural integrity.

SEM Analysis of Integrated Fusion Labels

Labels were applied to High Density Polyethylene Test Plaques and cross-sectioned using scalpel cuts. Samples were then cleaned (essential for image clarity), fixated (preserving materials permanently preventing deterioration and/or damage to the material surface) then immersed in Polyester and/or Epoxy cold resin. Samples were then polished and dehydrated to remove remaining moisture. Once sample preparations were complete, they underwent an additional dehydration cycle and were then adhered to a mounting surface for SEM use.

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Durability Testing Videos

This Demonstration will show how lacquer thinner (Typical Solvent Cleaner) effects adhesive-based technology compared to Fusion Technology.  

Yellow Bucket is Adhesive-Based Technology 

Gray Bucket is Fusion Technology, Tattooed for life.  

No Comparison in Overall Quality and True Permanence – Fusion

This Demonstration will show the durability and permanence of Fusion Technology. Using a series of industry-standard test methods you will see how Fusion “Tattooing “Technology redefines True Permanence. 

Adhesive-Based Technologies will not provide the durability/permanence compared to Fusion Technology.

This Demonstration will show the durability and permanence of Fusion Technology. Using a series of industry-standard test methods you will see how Fusion “Tattooing “Technology redefines True Permanence. 

Adhesive-Based Technologies will not provide the durability/permanence compared to Fusion Technology.

Compatible Plastics

A Fusion label from Polyfuze can decorate Polyethylene, Polypropylene and its derivatives listed here

  • HDPE
  • LDPE
  • MDPE
  • Flexible PVC
  • Talc-Filled PP
  • TPO
  • TPV
  • TPE
  • UHMW
  • Structural Foam
  • Glass-Filled PP
  • TPR

Integraded Polymer Fusion Application Methods

Free SEM Analysis Data For Fusion Labeling!

Complete the form below and we will send you the full SEM Analysis data to help you learn why Fusion Labeling can help solve your polyolefin labeling problems.