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What Is Polyfuze Fusion Labeling Technology?

How Polymer Fusion Labeling Is Applied

Setup Guides

Polyfuze 101: Labeling Overview

Jason Brownell walks you through the application and durability when working with Polyfuze Labeling on standard hot stamp equipment.

VersaFlex System

A Unique Machine and Heating Element That Allows Labeling of Round, Hollow, or Difficult Surfaces.

The Secret To How It Works

See how Polyfuze labeling works, overcoming the problems of other labeling methods for plastics.

Fusion Labeling With Plastic

Different from standard Adhesion Labeling where two different materials attempting to glue together, Polymer Fusion Labeling is at the molecular level creating one piece of fused inseparable olefin plastic.

3 Stage Permanency Test

The Toughest consecutive Tests for a Label on a LSE Plastic like Polyethylene/ Polypropylene. The test will include pressure washing, exposure to harsh chemicals, and multiple cross hatch tape test.

Side By Side Testing

Polyfuze fusion technology vs other labels methods. See the difference in durability because the label is now part of the plastic vs just being stuck on by an adhesive.

Polymer Fusion Vs. Other Labeling Methods

The Differences Between Polyfuze and Other Labeling Methods.

Put simply, “it actually works”. Nothing wants to stick and we don’t either we fuse! We are a thin layer of plastic that we put it in contact with the plastic part and fused under 450 Degrees!

How Other Labels Are Constructed Is Why They Will Never Work!

A 3D modeling video on different types of labeling methods construction material vs Polyfuze and why only Fusion Labeling Technology can only be the permanent Solution.

The Real Costs Of Other Labeling Methods

Real Cost of Foil

Foil is a very cheap option up front. But look further if you have a high scrap rate? The cost starts to build with new resin, labor, regrinding, production yeild!?

Real Cost of IMLs

Cost up front is usually the same… but Polyfuze doesn’t increase cycle time! It decreases by 6% which means higher production yeild ( Parts made)

Real Cost of Heat Transfers

Price can be similar between both! But if a heat transfer has a 10% scrap rate and Polyfuze next to 1% Scrap rate…. Heat Transfers will cost more overtime

How Polymer Fusion Labeling Is Applied

Setup Guides

Using Fixtures

How to setup a Fixture to your machine when applying Polyfuze Graphics to plastic durable goods.

Mounting Dies

How to mount dies to your machine when applying Polyfuze Graphics to plastic durable goods.

Mounting Rolls of Graphics

How to mount rolls of graphics onto the machine when applying Polyfuze Graphics to plastic durable goods.

Threading The Graphics

How to thead the roll of graphics through the machine when applying Polyfuze Graphics to plastic durable goods.

Identifying Rollers

How to identify rollers when setting up your machine for applying the Polyfuze Graphics for plastic durable goods.

Adjusting Photo Eyes

How to adjust Photo eyes when applying Polyfuze Graphics to plastics durable goods.

Control Box Settings

How to setup control box settings when applying Polyfuze Graphics to plastic durable goods.

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