Labeling Plastic Sucks.
Since 1983, we’ve innovated to change that.
No doubt, labeling plays a crucial role in brand identity, safety, and tracking. But let’s face it, labels peeling, fading, and falling off sucks for everyone involved.
Traditional labels just can’t handle the demands of plastic products, leaving manufacturers and end users frustrated.
That’s why we developed Polymer Fusion Label Technology—a revolutionary solution that ensures your labels don’t need replacing—and they thrive for the entire lifespan of your product or part.
Labels are essential for many plastic products, providing vital information like brand identity, safety instructions, and asset tracking. But here’s the problem: traditional labels on plastic simply don’t work well. The inks and adhesives used in “permanent” labels aren’t compatible with polyolefin thermoplastics, leading to peeling, fading, and failure under environmental stress.
This failure can result in serious consequences—product loss, liability issues, and environmental concerns. Thankfully, there’s a revolutionary solution that changes everything: Polymer Fusion Technology.
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Why Do Traditional Labeling Methods Suck?
Let’s get real—traditional labels don’t stand a chance on polyolefin thermoplastics. These plastics are tough, low surface energy and non-polar, and resist just about everything—including adhesives and inks. When you try to stick labels on them using outdated methods, you’re asking for trouble.
Why?
Traditional labels rely on adhesives that simply can’t bond to low surface energy plastics. Throw in exposure to weather, chemicals, and everyday wear and tear, and those labels start peeling, cracking, and fading faster than you can say “rework.”
The Bottom Line
For manufacturers, this means costly rework, production slowdowns, and warranty claims as labels fail in real-world conditions.
For end users, it means a damaged brand, non-compliance, and frustration as labels fall apart long before the product does.
Traditional labeling methods rely on adhesives and inks to stick labels to the surface of polyolefin thermoplastics—a material known for its low surface energy and resistance to bonding agents. These plastics are non-polar, making it difficult for traditional labels to adhere properly. Add to this the resistance to weather, chemicals, and mechanical wear, and you get a recipe for label failure.
The results? Countless durable products made from polyolefin thermoplastics lose their labels in real-world conditions. Labels that peel, crack, and fade fail to protect your brand, meet compliance standards, or last the lifetime of the product.
Enter Polymer Fusion:
Finally a Label That Doesn't Suck
- One label. One application. Lasts the entire life of the product.
- No adhesives, no peeling, no fading.
- Scientifically Tested for durability and environmental resistance.
Polymer Fusion is a breakthrough labeling process that goes beyond surface adhesion. Here’s how it works:
The Science Behind It: Polymer Fusion involves merging two polyolefin thermoplastics—one from the product and one from the label—at specific temperatures, pressure, and time. This fusion creates a single, seamless polymer piece without the need for adhesives, tie-layers, or bonding agents.
Once fused, the label becomes an integral part of the product, maintaining its durability and structural integrity. No additional surface treatments are required, and the end result is a label that performs just like the product it’s part of—tough, reliable, and long-lasting.
The Ultimate Solution for Lifetime Product Durability
Polymer Fusion Label Technology permanently bonds your label into the plastic, not onto it. Our heat fusion process integrates the label directly with polyolefin products, ensuring unmatched durability, no matter the environment.
One label, one time—no peeling, no fading, no rework. Just a permanent label that lasts as long as your product does.
Eco-Friendly Labeling with Polyfuze
Polyolefin thermoplastics, recyclable up to 10 times, need clean recycling processes. Traditional labels – made from paper, ink, films, adhesives, and coatings – must be taken off before recycling, causing more downtime and waste.
Polyfuze offers a solution. It’s the only eco-friendly label fully compatible with polyolefin thermoplastics. This means labeled products can go straight to recycling with no extra steps, leading to less downtime and waste.
This approach results in no label removal needed, no landfill waste, and zero waste overall, matching the recyclable nature of polyolefin thermoplastics perfectly.
Polyfuze Labels Fully Integrate (Fuse) With:
- Polypropylene
- Glass-Filled PP (Polypropylene)
- Talc-Filled PP (Polypropylene)
- HDPE (High-Density Polyethylene)
- LDPE (Low-Density Polyethylene)
- MDPE (Medium-Density Polyethylene)
- UHMW (Ultra High Molecular Weight Polyethylene)
- TPE (Thermoplastic Elastomers)
- TPO (Thermoplastic Polyolefin)
- TPV (Thermoplastic Vulcanizates)
- EVA Foam
- Structural Foam
- SEBS (Styrene-Ethylene-Butylene-Styrene)
- And other derivatives…
SEM Analysis:
Visual Proof of the Permanence of Polymer Fusion Labels
Everyone says their labels are permanent, but Polymer Fusion doesn’t just make promises—we have the proof.
Using a super powerful microscope called an SEM (Scanning Electron Microscope), we took a really close look at how our labels bond compared to other types like In Mold Labels, Hot Stamp Foils, and Sticky Labels.
The Results?
Only Polymer Fusion Labels become a true part of the plastic, bonding so tightly that they can’t peel or fall off. The other methods? They just sit on top of the plastic, waiting to fail. We zoomed in from 10x all the way up to 1 million times magnification, and the images tell the whole story—no other label method gets this kind of permanent fusion.
Want to see for yourself?
Claims of permanence are everywhere in the labeling industry, but Polymer Fusion stands apart by offering proof, not just promises.
An SEM (Scanning Electron Microscopy) Analysis was conducted by Advanced MicroAnalytical Laboratory to validate the integration of Polymer Fusion Labels. This analysis compared common labeling methods like In Mold Labeling, Hot Stamp Foils, and Pressure Sensitive Adhesive Labels against Polymer Fusion Labels.
The Results? Only Polymer Fusion Technology demonstrated true, complete molecular integration with the product. SEM’s detailed imaging—from 10x to 1Mx magnification—clearly showed that no other labeling method achieved this level of permanence and structural unity. If you’re looking for engineering-level detail to back up the claims, the SEM analysis provides definitive proof.
More Proof of Polymer Fusion Label Durability
Seeing is believing.
Check out these real-world tests that prove how Polymer Fusion Technology outlasts traditional labeling methods.
3 Stage Permanency Test
Watch how Polymer Fusion Labels hold up through a series of industry-standard durability tests. From extreme weather to abrasion, this video proves that these labels won’t peel, fade, or fall off—no matter what. Download Our 3-Stage Permanency Worksheet to conduct your own testingPolymer Fusion vs. Hotstamp Foil
Curious how Polymer Fusion compares to hot-stamp foil? See what happens when lacquer thinner, a common solvent cleaner, is applied. Spoiler alert: the hot-stamp foil doesn’t stand a chance.
(Yellow Bucket = Hot Stamp Foil,
Gray Bucket = Polymer Fusion Label)
Polymer Fusion vs. Adhesive Labels
Think adhesive labels are permanent? Think again. Watch the ASTM D3359 Crosshatch Tape Test and see what happens when lacquer thinner and pressure washing are applied. The adhesive labels fall apart, while Polymer Fusion stays strong.
FAQs
Polyolefin thermoplastics are widely used due to their durability, cost-effectiveness, and recyclability. Their durability and chemical resistance make them hard to label.
A marking method for branding, information, safety, traceability, or other use to products.
Labels that are designed to withstand harsh conditions over an extended period.
Polyfuze labels, compatible with recyclable polyolefin thermoplastics, don’t need removal for recycling.
Yes, they fuse at a molecular level with polyolefin thermoplastics and are inseparable without damaging the product.
These labels are suitable for all polyolefin thermoplastic products requiring robust labeling.
The materials are proprietary but fully compatible with polyolefin thermoplastics.
Adhesive labels try to stick onto polyolefin thermoplastics, often failing. Polyfuze labels fuse into the plastic for long-lasting durability.
Heat transfers use heat activated adhesives, often failing on polyolefin thermoplastics. Polyfuze labels fuse into the plastic for long-lasting durability.
Hot stamp foils use heat activated adhesives that often failing on polyolefin thermoplastics. Polyfuze labels fuse into the plastic for long-lasting durability.
They offer permanence and durability for various labeling needs for the life of any polyolefin thermoplastic product.
Polyfuze labels merge with your polyolefin thermoplastic products, becoming as resistant to weather, environment, and chemicals as the products themselves.
Polyfuze labels offer a lifetime guarantee, ensuring they last as long as the polyolefin thermoplastic product itself, meaning you only need to invest in one label for the product’s lifespan.
For more information, visit the Solutions page.
Need More Proof of Polymer Fusion Label Durability?
3 Stage Permanency Test
This video shows the durability and permanence of Polymer Fusion Technology using a series of industry standard durability tests. Download Our 3-Stage Permanency WorksheetPolyfuze vs. Hotstamp Foil
This video shows the different effect of lacquer thinner (common solvent cleaner) when applied to hot-stamp foil and Polymer Fusion Labeling.
Yellow Bucket = Hot Stamp Foil
Gray Bucket = Polymer Fusion Label
Polyfuze vs. Adhesive Labels
This video shows the ASTM D3359 Crosshatch Tape Test conducted on two examples of “permanent” pressure-sensitive adhesive (PSA) labels and a Polymer Fusion Label for comparison. All samples are then exposed to lacquer thinner followed by pressure washing.
Frequently Asked Questions
#1 Answer:
Traditional labels fail because polyolefin thermoplastics, like polyethylene and polypropylene, have low surface energy, making it difficult for adhesives and inks to bond properly. These plastics also resist chemicals, UV light, and environmental exposure, causing traditional labels to peel, crack, or fade over time.
Polymer Fusion Labels solve this problem by fusing directly into the plastic, creating a permanent, durable bond that stands up to these conditions, ensuring the label lasts as long as the product.
#2 Answer:
Polymer Fusion Labels are applied post-manufacture using hot stamp or heat transfer equipment. This allows the label to be fused directly into the polyolefin substrate, ensuring a permanent, durable bond. Many manufacturers already have and use this equipment, making it easy to integrate Polymer Fusion Labels into existing production processes without significant changes.
#3 Answer:
Industries that manufacture durable products using polyolefin thermoplastics benefit the most from Polymer Fusion Labeling. These industries include:
- Automotive: Labels that endure extreme temperatures, chemicals, and UV exposure.
- Outdoor Equipment: Labels that withstand weather and environmental conditions, such as boats, kayaks, and outdoor furniture.
- Medical Devices: Labels for sterile, chemical-resistant, and long-lasting applications.
- Agriculture: Durable labels for equipment and tools exposed to dirt, grease, and chemicals.
- Industrial and Heavy Equipment: Products that require rugged labels to withstand harsh use over long periods.
Any industry that uses polyolefin thermoplastics in the manufacture of durable products or parts will benefit from the superior performance of Polymer Fusion Labels.
#4 Answer:
Polymer Fusion Labels may have a higher upfront cost compared to traditional labels, but the long-term savings are substantial. Unlike traditional labels that require multiple replacements due to peeling or fading, Polymer Fusion Labels are designed to last the entire life of the product.
When you spread the initial cost of the label over the product’s lifespan—often 10, 15, or even 20 years—the cost per year becomes fractions of a penny. By eliminating the need for re-labeling, maintenance, or compliance issues related to missing labels, Polymer Fusion delivers significant cost savings over time, making it a cost-effective, one-time investment.
#5 Answer:
Yes, Polymer Fusion Labels are fully recyclable along with the polyolefin plastic products they are applied to. Unlike traditional labels that use adhesives and inks, which can contaminate recycling processes, Polymer Fusion Labels are made from the same material as the product itself. This makes them environmentally friendly and compliant with circular economy principles. By using Polymer Fusion, companies can reduce waste and support their sustainability goals by ensuring the product and its label are fully recyclable.
#6 Answer:
Polymer Fusion Labels are engineered to be as durable as the polyolefin products they are applied to. By fusing into the product material, they resist environmental degradation like peeling, cracking, or fading caused by:
- UV exposure
- Extreme temperatures
- Chemical exposure
- Water and moisture
This makes Polymer Fusion Labels ideal for products used in outdoor, industrial, or other high-stress environments that require lasting durability.
#7 Answer:
Polymer Fusion Labels can be applied to all types and sub-types of polyolefin thermoplastic products and parts. Whether it’s outdoor equipment, automotive components, medical devices, or industrial machinery, any product made from polyolefin plastics can benefit from the permanent, durable labeling that Polymer Fusion offers. This technology ensures the label will last as long as the product, regardless of the application.
Polymer Fusion Labeling can be used with the following plastic types:
- Polypropylene
- Glass-Filled PP (Polypropylene)
- Talc-Filled PP (Polypropylene)
- HDPE (High-Density Polyethylene)
- LDPE (Low-Density Polyethylene)
- MDPE (Medium-Density Polyethylene)
- UHMW (Ultra High Molecular Weight Polyethylene)
- TPE (Thermoplastic Elastomers)
- TPO (Thermoplastic Polyolefin)
- TPV (Thermoplastic Vulcanizates)
- EVA Foam
- Structural Foam
- SEBS (Styrene-Ethylene-Butylene-Styrene)
- And other derivatives…
#8 Answer:
Polymer Fusion Labels are designed for products that are built to last 3 years or more—many products even exceed 20 years, such as automotive components that are expected to last 15 years.
Polymer Fusion Labels are applied once and last for the life of the product. Unlike traditional labels that may need to be replaced several times during a product’s lifespan, Polymer Fusion Labels endure. This one-time application avoids multiple replacements and eliminates associated costs, with the amortized cost per year becoming a fraction of a penny, making it a reliable and cost-effective solution for durable products.
#9 Answer:
Polymer Fusion Labels maintain clear, legible branding and critical regulatory information for the entire lifespan of the product, ensuring compliance with industry standards and safety regulations. In addition, they support track and traceability by permanently preserving essential data, such as barcodes, serial numbers, RFID, and QR codes, which are crucial for asset tracking, product recalls, and regulatory compliance.
Polymer Fusion Labels can also be customized to meet specific requirements such as:
- Antimicrobial properties for enhanced hygiene in medical or food-related products.
- Authenticity and anti-counterfeit features, ensuring brand protection and safeguarding against fraud.
These customizable options add further value to the labeling solution, making Polymer Fusion an adaptable choice for industries that require more than just durability and longevity.
#10 Answer:
Polymer Fusion Labels are essential for industries where product safety depends on the readability of labels, such as automotive and healthcare. Labels that include safety instructions, warnings, or compliance information must remain intact for the entire life of the product to avoid safety risks or legal liabilities.
By fusing labels directly into the product using hot stamp or heat transfer equipment, Polymer Fusion ensures that vital safety information is never compromised, making it a dependable solution for safety-critical applications.
#11 Answer:
Choosing Polymer Fusion means opting for a label that:
- Lasts the lifetime of the product
- Reduces long-term costs by avoiding frequent replacements
- Provides superior durability under extreme conditions
- Supports sustainability efforts with fully recyclable labels
- Enhances branding and compliance by maintaining clear, permanent labels
While traditional labels may seem cheaper upfront, their repeated failures and replacements lead to higher costs and reduced reliability. Polymer Fusion is a one-time solution that offers long-term value, making it the clear choice for industries that require lasting performance.
#12 Answer:
Polymer Fusion Labels are designed to meet or exceed the most rigorous industry standards for durability, safety, and environmental impact. Because the label becomes part of the product itself, it remains intact and readable throughout the product’s lifespan, ensuring that your products stay in compliance with safety regulations, warranty requirements, and legal mandates.
This makes Polymer Fusion especially valuable for industries like automotive, healthcare, and industrial manufacturing, where non-compliance can lead to costly fines or legal issues.
#13 Answer:
Yes, Polymer Fusion Labels can be applied post-manufacture using hot stamp or heat transfer machinery. This allows for the same permanent, durable bond between the label and polyolefin thermoplastic products, even after the manufacturing process is complete.
This post-manufacture application offers flexibility for products that may require labeling at different stages of the production process, without compromising the label’s durability or performance.
#14 Answer:
Polymer Fusion Labels can be easily incorporated into existing production lines using hot stamp or heat transfer equipment, which many manufacturers already have in place. This makes adopting Polymer Fusion straightforward without requiring significant changes to your production process.
By utilizing familiar equipment, manufacturers can seamlessly transition to a more durable labeling solution without needing to invest in new machinery, ensuring that labels are applied efficiently and effectively post-manufacture.
#15 Answer:
Yes, Polymer Fusion Labels can be applied to small or complex parts using hot stamp or heat transfer equipment. This technology ensures that even intricate or uniquely shaped products receive a durable, long-lasting label without the risk of peeling or fading.
Since many manufacturers already use this equipment, Polymer Fusion Labels can be easily adapted to a wide range of product sizes and complexities, offering flexibility for products across various industries.
#16 Answer:
Polymer Fusion Labels provide a permanent solution for traceability and asset tracking when applied using hot stamp or heat transfer equipment post-manufacture. This ensures critical information, such as barcodes, serial numbers, RFID, or QR codes, remains intact and readable throughout the life of the product.
Since the label is fused into the polyolefin substrate, there’s no risk of it being damaged or becoming unreadable, making it ideal for long-term traceability without needing to modify existing manufacturing processes.
#17 Answer:
Yes, Polymer Fusion Labels are engineered to withstand high-temperature applications. Applied using heat transfer or hot stamp equipment, the labels can endure extreme heat during both the application process and the product’s use.
This makes Polymer Fusion ideal for products such as automotive parts or industrial machinery, where resistance to high temperatures is critical for both the product and the label.
#18 Answer:
By applying Polymer Fusion Labels using hot stamp or heat transfer equipment, manufacturers provide customers with durable labels that last the lifetime of the product, eliminating issues like peeling, fading, or detachment. This results in consistently high-quality products, which increases customer satisfaction and fosters brand loyalty.
Additionally, because many manufacturers already use this equipment, Polymer Fusion Labels are easy to integrate into production lines, ensuring that high standards are maintained without adding complexity or cost.
#19 Answer:
Traditional labeling methods often involve adhesives and inks that can complicate recycling processes, while labels may need to be reapplied multiple times over a product’s life, increasing environmental waste.
Polymer Fusion Labels, applied post-manufacture using hot stamp or heat transfer equipment, fuse directly into the polyolefin plastic, creating a fully recyclable label that reduces environmental impact. This supports circular economy principles, allowing manufacturers to enhance sustainability efforts without altering their existing production setup.
#20 Answer:
When applied using hot stamp or heat transfer equipment, Polymer Fusion Labels offer a permanent and durable labeling solution that ensures critical information, such as safety warnings or compliance data, remains intact for the product’s entire lifespan.
This eliminates the risk of label failure due to peeling or fading, reducing the likelihood of warranty claims or product recalls caused by missing or unreadable information. By maintaining label integrity, manufacturers can avoid costly issues while ensuring compliance and product safety.
#21 Answer:
Polymer Fusion Labels, applied post-manufacture using hot stamp or heat transfer equipment, are engineered to thrive in extreme environments—whether exposed to UV light, saltwater, chemicals, or temperature extremes. Unlike traditional labels that may peel or fade, Polymer Fusion Labels are permanently fused into the product, ensuring they remain intact and legible in the harshest conditions.
This makes Polymer Fusion a reliable solution for industries that demand labels capable of withstanding challenging environments.