What Is
Polymer Fusion Labeling Technology?
How They're Made:
Instead of standard off-the-shelf inks, incompatible substrates, unsuitable adhesives, and unreliable protective coatings, Polyfuze™ artisans utilize only high quality pigments and polymers that are then blended with Polymer Fusion Technology IP materials.
The result is a customized pigmented polymer designed to fuse permanently with durable polyolefin thermoplastic products, parts, and components for life use.
Raw Pigments
Patented IP Materials
Printable Polymer
How They're Printed
100% compatible, 100% recyclable Polymer Fusion Technology “inks” are printed as a single, fully-compatible layer onto PET film (carrier only) to create customized Polymer Fusion Labels built to exact customer specifications.
Polyfuze™ uses Lean Manufacturing processes including Built-In Quality (BIQ) verification ensuring highest quality from production to shipment to customers around the world.
Polymer Fusion is the science of merging two separate polyolefin thermoplastics together (polyolefin label + polyolefin product, part, or component) utilizing melting point temperature, time, and pressure, to seamlessly produce a singular piece of polymer without the use of adhesives, tie-layers, bonding agents, or secondary surface treatments.
Once the fusion process is complete, the two polyolefin materials have combined to form one piece of seamless and flush polyolefin plastic with no change in durability or structural integrity.
How It Works
SEM Analysis:
Just How Permanent Is Polymer Fusion Labeling?
It’s one thing to make claims about label permanency for durable products made of polyolefin thermoplastics (like many high profile label suppliers do in marketing literature). It’s quite another to prove it!
To do this, Advanced MicroAnalytical Laboratory conducted SEM Analysis on claimed “permanent” In Mold Labeling, Hot Stamp Foil, and Pressure Sensitive Adhesive Labels vs. Polymer Fusion Labels.
Summary: Only Polymer Fusion Technology proved to integrate fully and completely at a molecular level.
SEM Analysis provides detailed, high resolution imaging capabilities at a very wide range of magnifications from 10x to 1Mx magnification to gain structural insight.
Need More Proof of Polymer Fusion Label Durability?
3 Stage Permanency Test
This video shows the durability and permanence of Polymer Fusion Technology using a series of industry standard durability tests.
Polyfuze vs. Hotstamp Foil
This video shows the different effect of lacquer thinner (common solvent cleaner) when applied to hot-stamp foil and Polymer Fusion Labeling.
Yellow Bucket = Hot Stamp Foil
Gray Bucket = Polymer Fusion Label
Polyfuze vs. Adhesive Labels
This video shows the ASTM D3359 Crosshatch Tape Test conducted on two examples of “permanent” pressure-sensitive adhesive (PSA) labels and a Polymer Fusion Label for comparison. All samples are then exposed to lacquer thinner followed by pressure washing.
Compatible with Virtually All Polyolefin Plastics
Polymer Fusion Technology labels from Polyfuze easily decorate polyethylene and polypropylene including all subgroups, and many derivatives including:
- EVA’s
- Structural Foams
- TPE’s
- TPV’s
- TPO’s
- PVC’s
- Many more…